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Urethane Coated Rolls
Reliable Urethane Roll Solutions for Steel Manufacturing and Processing
Custom Urethane Rollers Built to Last
Accumulator Rolls
Used to keep roll former machines running at optimal speeds. They feed the strip into the accumulator by a set of pinch rolls. These machines help eliminate downtime and boost productivity during coil changeovers and coil end welding.
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Blocker Rolls
These rolls are used to hold a steel coil in place on a coil car before they enter the processing line. We have specially formulated material designed to handle very high loads without damage to the urethane covering and the urethane bond to steel core.
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Bridle Rolls
A Bridle Roll is a tension changer. They are often shaped in aid for tracking and may be crowned.
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Carry-Over Rolls
These support rolls are associated with loop cars. These rolls are 4” to 6” diameter and are not driven. A common practice is to support the entry pass into and or perhaps out of a loop car on rolls spaced 5 or 6 feet apart.
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Coater Rolls
Often used to aid coating the steel with a protective coating. These are generally smooth rolls. Also generally, soft durometers help aid the compression of the steel to keep the steel flat throughout the line.
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Conveyor Rolls
Urethane conveyor rollers are replacing plastic, rubber and metal rollers in today’s high demand manufacturing environments.
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Deflector Rolls
Mainly used to change the running direction of the strip. There is an enveloping angle between the strip and the deflector roll, and the work roll strip provides a radial load on the deflector roll due to the tension in the strip production process. The roughness of the surface of the deflector roll and the radial load will directly affect the relative sliding between the strip and surface of the roll.
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Pinch Rolls
Used in the steel industry to direct the travel of a strip mill product and provide strip tension for a downstream process. There are different types of pinch rollers used in steel rolling mills, including vertical pinch rollers, tail breakers, and high-speed pinch rollers.
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Snubber Rolls
These rolls are generally used for holding the steel down in the tension. These rolls prevent cantering and keep a smooth travel throughout the process of the line.
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Steering Rolls
Used for improving production capacity, efficiency, and product quality. They are part of a product range that includes main terminal rolls, press rolls, tension leveling rolls, bridle rolls, deflector rolls, pinch roll assemblies, and roller tables. These rolls are essential for the production, treatment, and processing of metal strips in the steel industry. Improves tracking as a strip progresses through the line. These rolls prevent cantering.
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Swing Arm Rolls and Separator Rolls
These are another group of rolls in a loop car. These rolls are located every 40 to 50 feet of loop car travel.
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Table Rolls & Bed Rolls
These support rolls are associated with loop cars. These rolls are 4” to 6” diameter and are not driven. A common practice is to support the entry pass into and or perhaps out of a loop car on rolls spaced 5 or 6 feet apart. Table rolls may also be floor rolls, Billy rolls, and Pass line rolls.
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Tension Rolls
These rolls are generally 16”- 18” diameter. These are normally in a set of 2. These are also generally ground finish. These rolls help pull the steel through the line, like a pinch roll.
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Transfer Rolls
These support rolls are associated with loop cars. These rolls are 4” to 6” diameter and are not driven. A common practice is to support the entry pass into and or perhaps out of a loop car on rolls spaced 5 or 6 feet apart. Transfer rolls may also be floor rolls, Billy rolls, and Pass line rolls.
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Steel Mill Rolls Engineered for Maximum Durability and Performance
Urethane rollers are a workhorse in steel mills and manufacturing plants, handling heavy loads and tough jobs day in and day out. At Universal Urethane, we don’t just make new rollers—we restore your worn-out ones, giving them a second life and saving you money. With decades of hands-on experience, we deliver durable, reliable rollers built to handle the pressures of industrial operations while keeping your equipment running smoothly and efficiently.
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Precision-Crafted Urethane Rollers Built for Your Needs
Urethane rollers play a critical role in the steel mill and manufacturing industries, meeting the demands of heavy-duty operations with precision and durability. Universal Urethane focuses on creating rollers designed to handle extreme pressures and unique operational challenges. With a foundation built on experience and a deep understanding of industry needs, we deliver reliable, high-performance rollers that align with the expectations of professionals who refuse to compromise on quality.
Custom Engineering and Fast Turnaround
Universal Urethane Products is dedicated to delivering exceptional urethane roller solutions for industrial needs. From custom fabrication and core manufacturing to roller recovering services, we combine expertise, precision, and innovation to ensure superior performance and durability in every product.
Why use Urethane Covered Rolls
Urethane covered rolls are essential for modern manufacturing processes because they offer durability, adaptability, and efficiency. This is precisely why urethane-covered rollers are essential for modern manufacturing processes, and in this article, we’ll explore their key benefits and applications in different industries.
Key Takeaways
- Urethane covered rollers provide exceptional durability, abrasion resistance, and chemical resistance, making them superior to traditional rubber rollers in industrial applications.
- Their ability to reduce noise and vibration enhances operational efficiency and contributes to a smoother working environment in manufacturing processes.
- Urethane rollers can be customized in terms of size, color, and harness, making them adaptable for various applications across industries like food processing, printing, and metal trades.
What are Urethane Covered Rollers?
Urethane-Covered rollers are a cornerstone of modern manufacturing, composed of a core material encased in a layer of polyurethane elastomer. This unique combination provides a robust and resilient roller that can withstand the rigors of industrial applications. Unlike traditional rubber rollers, polyurethane rollers do not leave unsightly marks on the surface, making them ideal for environments where cleanliness and product integrity are paramount.
The versatility of urethane rollers cannot be overstated. They can be engineered to meet a wide range of mechanical properties through various formulations, resulting in high adaptability. This adaptability is further enhanced by their ability to be customized to meet specific industrial needs, whether it’s in the form of urethane conveyor rollers, urethane hourglass rollers, urethane V rollers.
Polyurethane is favored for roller composition because of its durability and shock resistance, making it a superior alternative to rubber. Its ability to withstand harsh environments without marking products or surfaces adds to its appeal. The result is a roller that not only performs exceptional well but also lasts significantly longer, reducing the need for frequent replacements and maintenance.
Key Benefits of Urethane-Covered Rollers in Manufacturing
The advantages of urethane-covered rollers in manufacturing are manifold. They include:
- Exceptional Durability
- Abrasion Resistance
- Noise Reduction
- Vibration Absorption Capabilities
These feed rollers are designed to enhance operational efficiency and longevity. Additionally, their chemical and oil resistance makes them ideal for a variety of challenging environments.
A closer look at these benefits shows their significant impact.
Durability and Abrasion Resistance
When it comes to durability, urethane rollers stand head and shoulders above their rubber counterparts. Typically, urethane rollers last around four times longer than rubber rollers, a testament to their high-impact strength and superior material properties. This incredible durability translates to fewer replacements and less downtime, a significant advantage in any manufacturing setting.
Abrasion resistance is another critical factor. Urethane rollers are designed to endure difficult working conditions without significant wear and tear. Their high abrasion resistance and tear resistance ensure they maintain their integrity and performance, even in the most demanding applications.
This combination of durability and abrasion resistance makes urethane rollers an ideal choice for industries that require reliable, long-lasting components.
Noise Reduction and Vibration Absorption
In addition to their durability, urethane rollers contribute significantly to noise reduction and vibration absorption. This feature not only enhances the working environment but also extends the lifespan of machinery components. The superior grip and reduced friction of urethane rollers enhance overall machinery performance and efficiency.
For applications such as printing and mailroom operations, the smooth material handling facilitated by urethane rollers prevents damage to delicate surfaces and ensures consistent feed. This ability is vital for sustaining production quality and speed, boosting operational efficiency.
Chemical and Oil Resistance
The chemical and oil resistance of urethane rollers is another standout benefit. Thanks to their unique chemical structure, these rollers can resist a variety of solvents and oils, ensuring longevity even in harsh environments. This resistance to degradation is essential for maintaining performance in wet applications and environments with harsh solvents.
Polyurethane rollers are known for their superior resistance to various chemicals and oils, making them suitable for a wide range of industrial environments. Whether it’s in a factory setting where exposure to chemicals is common or in a wet application where moisture could be a problem, urethane rollers maintain their performance and durability.
Discover why Universal Urethane Products is the industry’s trusted partner for high-quality urethane rollers and steel mill rolls.
Contact us today to get a quote or to discuss your custom requirements!
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